Monel Alloy K500 Wire

Monel K500 Wire Manufacture

Sachiya Steel International is one of the Leading Manufacture And Exporter of Monel Alloy K500 Wire, which is a low alloy pressure vessel quality steel for high temperatures. Monel K500 Wire is primarily used in welded pressure vessels where improved toughness is required. Monel K500 Welding Wire is a metal alloy consisting mostly of iron, in addition to small amounts of carbon, depending on the grade and quality of the steel. Monel K500 Coil Wire is any type of steel to which one or more elements besides carbon have been intentionally added, to produce a desired physical property or characteristic.

Common elements that are added to make Monel K500 are molybdenum, manganese, nickel, silicon, boron, chromium, and vanadium. These metals are added to produce specific properties for Monel K500  that is not found in regular carbon steel. Alloy K500 Filler Wire is normally used in the annealed temper, and strength characteristics described below are representative of annealed material. Alloy K500 should be machined by the procedures, where the usual annealing temperature is approximately 1900 Degree F (1040 Degree C).

Like other nickel alloys, Alloy K500 Coil Wire should be clean before it is heated and should be heated in a low – Sulphur atmosphere. In various types of high – temperature water, Alloy K500 Welding Wire displays low corrosion rates and excellent resistance to stress – corrosion cracking.

 

Monel K500 Wire Specifications

Specifications : ASTM B865 ASME SB865
Dimensions : ANSI/AWCI – 01 -1992 and ASTM E 2016-11 and RRW 360
Length : 100 mm TO 6000 mm
Diameter : 10 mm To 100 mm
Specialize : Filler Wire, Coil Wire, Electrode Wire, Welding Wire.

 

K500 Monel Wire Chemical Composition

Grade C Mn Si Cu S Cr Fe Ni N
Monel K500  0.25 max 1.50 max  0.50 max 27.0-33.0 0.10max  – 0.5-2.0 max 63.00 min  –

Monel K500 Wire Mechanical Properties

Element Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
Monel K500  8.44 g/cm3  1350 °C (2460 °F)  Psi – 1,60,000 , MPa – 1100 Psi – 115000 , MPa – 790 20%

Equivalent Grades for K500 Monel Wire

STANDARD WERKSTOFF NR. UNS JIS BS GOST AFNOR EN
Monel K500 2.4375 N05500

 

Monel K500 Wire Application Industries

  • Off-Shore Oil Drilling Companies
  • Power Generation
  • Petrochemicals
  • Gas Processing
  • Specialty Chemicals
  • Pharmaceuticals
  • Pharmaceutical Equipment
  • Chemical Equipment
  • Sea Water Equipment
  • Heat Exchangers
  • Condensers
  • Pulp and Paper Industry

 

K500 Monel Wire Test Certificates

We at Sachiya Steel International provide Manufacturer TC (Test Certificate) in accordance to EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report. We also provide Standard certificates like EN 10204 3.1 and additional requirement like. NACE MR 01075. FERRIT CONTENT as per norms if requested by clients.

• EN 10204/3.1B,
• Raw Materials Certificate
• 100% Radiography Test Report
• Third Party Inspection Report, etc.

 

Material Testing

We at Sachiya Steel International ensure that all our materials go through strict quality tests before dispatching them to our clients.

• Mechanical Testing Such as Tensile of Area
• Hardness Test
• Chemical Analysis – Spectro Analysis
• Positive Material Identification – PMI Testing
• Flattening Test
• Micro and Macro Test
• Pitting Resistance Test
• Flaring Test
• Intergranular Corrosion (IGC) Test

Documentation

• Commercial Invoice which includes HS Code
• Packing List including net weight and gross weight, number of boxes, Marks and Numbers
• Certificate of Origin legalized/attested by Chamber of Commerce or Embassy
• Fumigation Certificates
• Raw Material Test Reports
• Material Traceability Records
• Quality Assurance Plan (QAP)
• Heat Treatment Charts
• Test Certificates certifying NACE MR0103, NACE MR0175
• Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2
• Guarantee Letter
• NABL approved Laboratory Test Reports
• Welding Procedure Specification/Procedure Qualification Record, WPS/PQR
• Form A for the purposes of the Generalized System of Preferences (GSP)

 

 

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